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Power For Air-Cooled Heat Exchanger

fan air cooler whats the difference?

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#1 Bal

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Posted 24 October 2015 - 05:40 AM

Hello,

 

Is there any difference between a fan and an air cooler?

 

Appendix A.1 for calculating the purchased capital cost in Turtun (Analysis, Synthesis and Design of Chemical Processes) shows two different categories for fans and heat exchanges (where air cooler is a type of HE). 

 

Thanks!



#2 fallah

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Posted 24 October 2015 - 06:07 AM

Bal,

 

In brief, a fan is an equpment which delivers a little bit pressurized air but an air cooler is an air cooled heat exchanger included a fan which generates a forced draft for passing air, as cooling media, through the tube bundles contain moving process fluid...



#3 Bal

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Posted 24 October 2015 - 06:14 AM

How would you calculate the electric power required to operate the air cooler then?



#4 breizh

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Posted 24 October 2015 - 07:20 AM

Hi ,

Take a look at the document attached , it should help you

 

Breizh



#5 fallah

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Posted 24 October 2015 - 07:35 AM

How would you calculate the electric power required to operate the air cooler then?

 

Bal,

 

As a quick estimation, fan horsepower in an air cooler varies to the 2.75 power of the required air mass velocity...



#6 malcolmbutler

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Posted 25 November 2015 - 11:13 AM

So would you say that an air cooler is always considered a fan? Basing that question off of your first comment.



#7 fallah

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Posted 25 November 2015 - 11:23 AM

So would you say that an air cooler is always considered a fan? Basing that question off of your first comment.

 

malcoimbutler,

 

An air cooler is always included a fan...
 



#8 shan

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Posted 25 November 2015 - 12:08 PM

Natural draft air cooler, which is my invention today.  May be patented before the office close for Thanksgiving.  It is not impossible if you have large enough surface area and/or high enough chimney.



#9 fallah

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Posted 25 November 2015 - 12:42 PM

A device through which the cooling action is performed by moving air generated due to natural draft is a huge equipment normally titled Dry Type Cooling Tower...



#10 srfish

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Posted 25 November 2015 - 02:46 PM

There are air coolers without fans. Here in the mid-west we call them wind coolers. For more information on these, refer to the "Process Heat Transfer 1.04 spreadsheet located in this web site.



#11 cea

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Posted 02 December 2015 - 04:48 AM

Bal,

 

Following formula may be used to calculate power consumption by fan cooler =

 

Air flow per fan (cu.ft/min) x Differential pressure across tube bundle (inWc)

(6356 x Fan efficiency x Gear Box efficiency x Motor efficiency)

 

Hope, this will help.



#12 Padmakar Katre

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Posted 03 December 2015 - 05:44 AM

Hi,

I will recommend you to discuss this with fan vendors for more clarity. HTRI ACE module has fan database which can be also helpful for preliminary assessment.



#13 Napo

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Posted 03 December 2015 - 07:54 AM

Bal,

 

Aslo, You can review the article: "Simplified air cooler estimating" by J. E. Lerner, Hydrocarbon Processing, February 1972, p. 93-100.

 

Napo.






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