Dear all,
as first approach i've been proposed to use a graphic exchanger as condenser of reaction vapours containing:
H2SO4
CH2Cl2
H2O
HCl
cleary is a good choice, but i'm looking for what could be the disadvantages of a normal shell & tube heat exchanger.
The previous one was made of Alloy 8020
regards
Graphite heat exchangers are more fragile. Too much mechanical forces from the connected pipework will damage your condenser. Proper specified bellows are important. Also take care about the material compatibility. These condensers are made out of graphite and a resin. If your chemicals affect the resin, it will swell up and you loose mechanical stability layer by layer. Often, small amines are problematic.
You can also consider silicon carbide. It shows great corrosion resistance against various chemicals. But take care about the seals between the tubes and the tube sheet. These seals (O-rings) have to be specified together with the manufacturer. You know about your chemicals and your process. The manufacturer knows about the mechanical design of his HX.
If you can afford tantalum condensers, go for it. But usually they are too expensive.
Mersen as potential supplier was already mentioned. They offer Graphite, SiC and Tantalum.
Cheers,
Michael