Chemical and Process Engineering Resources

Rupture Disks for Process Engineers - Part 3
Nov 08 2010 01:30 PM | pleckner in Safety and Pressure ReliefSummary
- What is the maximum allowable specified burst pressure?
- Design Pressure or MAWP if the rupture disk is the only relief device
OR
- For special cases, 105% (or even 110%) of design pressure or MAWP if the rupture disk is a secondary device
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What should be the expected stamped (rated) burst pressure of the rupture disk?
- As specified by the process engineer for a Manufacturing Range of ± 0%
OR
- As specified by the process engineer but could be adjusted per the Manufacturing Range if other than ± 0%
- At what pressure(s) can we expect the delivered rupture disk to actually burst at?
- ± 5% of stamped burst pressure for stamped pressures greater than 40 psig
OR
- ± 2 psi for stamped pressures 40 psig and lower
- What is the maximum allowable operating pressure in the vessel?
- Specified by the process engineer based on operating need but must be checked against the Operating Ratio of the rupture disk
- I strongly suggest you also check against the minimum expected burst pressure as well.
- Manufacturing Range is applied to the specified burst pressure
- Burst Tolerance is applied to the stamped burst pressure
- Set the design pressure appropriately
- Choose a rupture disk with a MR of ± 0%
- Choose a rupture disk with a OR of 90%
Don't go running out and specifying a rupture disk just quite yet! We still need to consider the affects of temperature and backpressure and the relief valve-rupture disk combination.
References
- API (www.api.org) Recommended Practice 520, "Sizing, Selection, and Installation of Pressure-Relieving Device in Refineries, Part 1-Sizing and Selection", 7th Edition (January 2000)
- API (www.api.org) Recommended Practice 521, "Guide for Pressure-Relieving and Depressuring Systems", 4th Edition (March 1997)
- ASME (www.asme.org) "Boiler and Pressure Vessel Code, Section VIII, Division 1" (1998)
- Continental Disc Corporation, ULTRX ® Catalogue 3-2210-3
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