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Liquid-Liquid Extractor Design
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Introduction

Liquid extraction (or solvent extraction) refers to an operation in which the components of a liquid mixture are separated by contacting it with a suitable insoluble liquid solvent which preferentially dissolves one or more components.  In this operation, the separation of the
components depends upon the unequal distribution of the components between the immiscible liquids.  The feed solution represents one phase and the solvent to be used to effect separation represents the second phase.  The mass transfer of the solute liquid takes place from the feed solution to the solvent phase
.

Both the distillation and liquid-liquid extraction are used for the separation of the constituents of a liquid mixture.  In order to achieve a separation by distillation, as well as by liquid-liquid extraction, it is necessary to have two phases.  In distillation it is necessary to have liquid and vapor phases and heat is used to produce the vapor.  In liquid-liquid extraction it is necessary to have two liquid phases and the solvent is used to produce another liquid phase.  The solvent used in liquid-liquid extraction is analogous to the heat used in the distillation.

Distillation and extraction both are used for the separation of the constituents of any liquid mixture based on the economics evaluation of the individual methods.

Table 1: Comparing Extraction and Distillation

                Extraction

                 Distillation

1. Extraction is an operation in which constituents of the liquid mixture are separated by using an insoluble liquid solvent

1. Constituents of the liquid mixture are separated by using thermal energy

2. Extraction utilizes the differences in solubilities of the components to effect separation

2. Utilizes the differences in vapor pressures of the components to effect separation

3. Selectivity is used as a measure of degree of separation

3. Relative volatility is used as a measure of degree of separation

4. A new insoluble liquid phase is created by addition of solvent to the original mixture

4. A new phase is created by addition of heat

5. Phases are hard to mix and harder to separate

5. Mixing and separation of phases is easy and rapid

6. Extraction does not give pure product and needs further processing

6. Gives almost pure products

7. Offers more flexibility in choice of operating conditions

7. Less flexibility in choice of operating conditions

8. Requires mechanical energy for mixing and separation

8. Requires thermal energy

9. Does not need heating and cooling provisions

9. Requires heating and cooling provisions

10. Often a secondary choice for separation of components of liquid mixture

10. Usually the primary choice for separation of components of liquid mixture

Whenever separation by both distillation and extraction is possible the choice is usually distillation, irrespective of heating and cooling requirements.  When extraction is used, the solvent should be recovered for reuse and hence extraction is usually followed by distillation for the recovery of solvent.  The combined operation is more complicated and more expensive than ordinary distillation.  However, when the separation of the components via distillation is difficult, extraction can be an attractive alternative.

Typical liquid-liquid extraction operations utilize the differences in the solubilities of the components of a liquid mixture.  The basic steps involved include:

1.      
Contacting the feed with the extraction solvent.
2.       Separation of the resulting phases, and
3.       Removal/recovery of solvent from each phase.

liquid_extractor_design1.gif (12614 bytes)

The liquid mixture to be treated and a suitable, insoluble solvent are contacted intimately. 

The constituents of liquid mixtures are distributed between the two phases resulting in some degree of separation (which can be improved by a multistage contact) and the phases are separated from one another based on the density differences of the liquid phases.  For example, acetone may be preferentially extracted from a solution in water with the help of chloroform.  The resulting chloroform phase contains a large part of acetone, but little water.

The solution to be extracted is called the feed.  The liquid extraction liquid is called the solvent.  The residual liquid solution from which the solute is removed is called the raffinate.  The extracted solvent rich product is called the extract.  The extract phase contains the desired product in a larger proportion.

Thus, if a solution of acetic acid in water is contacted with a solvent such as ethyl acetate then two phases will results.  The extract (ester/organic layer) will contain most of acetic acid in ethyl acetate with a small amount water.  The raffinate (aqueous layer) will contain a weak acetic acid solution with a small amount of ethyl acetate.  The amount of water in the extract and ethyl acetate in the raffinate depends upon their solubilties in one another.

The Distribution Coefficient

In dilute solutions at equilibrium, the concentration of the solute in the two phases is called the distribution coefficient or distribution constant ‘K’.
K= CE/CR
Where the CE  and  CR  are the concentrations of the solute in the extract and the raffinate phases respectively.  The distribution coefficient can also be given as the weight fraction of the solute in the two phases in equilibrium contact:
K’ = y*/x 
Where y* is the weight fraction of the solute in the extract and x is the weight fraction of the solute in the raffinate.
In liquid-liquid extraction, the liquid-liquid equilibrium must be considered.  This is best represented by equating the chemical potential of both liquid phases:

liquid_extractor_design2.gif (1564 bytes)
This relationship reduces to an expression, which is dependent only on the liquid mole fractions and their respective activity coefficients:
liquid_extractor_design3.gif (2438 bytes)

Activity coefficient models, such as UNIFAC, UNIQUAC (universal quasichemical), and NRTL can be used to determine the mole fractions.  All three models above are applicable to liquid-liquid equilibrium, the choice of which model to use depends on which properties are available.  For a multi-component system, the UNIQUAC equation for the liquid-phase activity coefficient is:
liquid_extractor_design4.gif (4026 bytes)
The combinatorial and residual activities are based on the statistical mechanical theory which describes how local compositions result from the size and energy differences between the molecules in the mixture.

When to Chose Liquid-Liquid Extraction

  • When large volumes of water must be removed to complete a separation.  The large latent heat of vaporization of water can make this an energy intensive process.
  • When two or more liquids form a close boiling azeotrope, the desired final concentration may not be possible via distillation.
  • When one or more of the components are considered thermally sensitive or unstable, distillation may not be a feasible option.

In such cases, extraction is attractive and often preferred. The separation of acetic acid from dilute solutions of water is usually more economical via extraction followed by distillation.  Distillation would be feasible for this separation, but by using extraction first, the amount of water that must be vaporized is reduced significantly. 

Next > Modes of Operation

Rohit Ramesh Rewagad and Piyush Khatavkar
Bachelor of Technology in Chemical Eng.

Laxminarayan Institute of Technology, Nagpur India
Email: piyushkhatavkar ”at” gmail.com

 


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