4 replies to this topic

[done]

1. What is/are process engineering deliverables as per simulation, operation and design?
2. What is/are the limitation to the above

 

Please need details clarification.

 

Thanks

[paulhorth]

That's a very wide ranging question.  Can you be a bit more specific?
What stage of a project are you talikng about:

• Conceptual design
• FEED
• Detailed design
• Commissioning and Operation
• Post startup revamp

The process engineering deliverables are different for each of these stages. They are also  specific to a given client, who will define what he wants in a scope of work.

 

When you say "limitations" what do you mean?

 

Paul

[markymaark]

I'd agree with Paul, more details are needed.

 

The deliverables are usually a developing procedure.  For example, the PFD is a deliverable at Concept phase, but may be completely reworked, added to, more detailed by the end of the design phase.  The same goes for P&IDs in the detailed design to post startup phases.

[done]

May be I should restructure my question as follow:

 

What is/are the role of a process engineer at each phase/stage of a project as listed below and what is/are the deliverable at each stage?

 

1. Conceptual design
2. FEED
3. Detailed design
4. Commissioning and Operation
5. Post startup revamp

Thank you, hope to get these straight from you.

[ankur2061]

done,

 

Conceptual Design:

1. Feasibility Study

2. Basis of Design

3. Scope of Work for FEED

4. Process Block Diagram

5. Process Description

6. Equipment List

 

FEED:

1. Basis of Design

2. Process Flow Diagrams (PFDs)

3. Piping & Instrument Diagrams (P&IDs)

4. Line List

5. Equipment List

6. Equipment Process Datasheets (Functional) (Tanks / Vessels / Pumps / Compressors / Package Items)

7. Instrument Datasheets

8. Operating, Control & Safeguarding Philosophy

9. Line Sizing & Hydraulic Report

10. Hazardous Area Classification Drawings

11. Design Review & Design Review Closeout Report

12. Insulation Specification

13. Material Selection Report

14. Relief Valve Sizing and Dossier

15. HAZID Review & HAZID Report

 

Detailed Design:

1. Design Basis (updated from FEED)

2. Process Flow Diagram (PFD) including Heat & Mass Balance

3. Piping & Instrument Diagrams (P&IDs) (Issued for Construction)

4. Line List

5. Equipment List (includes missing data such as vendor information of vendor packages)

6. Final Line Sizing and Hydraulic Report based on Piping GADs and Isometrics

7. Updated Operating, Control and Safeguarding Philosophy

8. Commissioning Procedure & Plan

9. Plant Operating Manual

10. Updated Material Selection Report

11. 2nd Design Review and Design Review Closeout Report (optional)

12. HAZOP Review and HAZOP Review Closeout Report

 

Commissioning & Startup:

 

1. Hydro and Pneumatic Test Loop Diagrams

2. Line Flange Blank Register

3. Commissioning Punch List

4. Standard Operating Procedures (SOPs)

5. Setpoint and Alarm List

6. Controller Tuning Register

7. Red-lined P&IDs for As-Builting

 

Please explain what do you mean by post startup revamp.

 

Regards,

Ankur.