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Steam Turbine Ovespeed Detection


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#1 laplace

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Posted 14 March 2006 - 07:43 AM

API-670 defines that overspeed detection systems shall rely on three independent magnetic pickup sensors in a voting scheme 2oo3 (two-out-of-three), that is, to shutdown the machine at least 2 sensors shall detect an abnormal speed simultaneously. If one sensor fails an alarm shall be sent out. My question is, if one pickup fails, the voting scheme shall turn to 1oo2 (one-out-of-two) or to 2oo2 (two-out-of-two)?

Laplace

#2 bhagat

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Posted 16 March 2006 - 03:48 AM

Hi
Lapalce

Voting of sensor doesn't change if one sensor is failed. if it is like that machine will tripped by failure of one sensor and no body wants macheine to be stopped by any faulty sensor. if it's change to 1001 or 2002, then there is no meaning for the voting, if one fails it will stopped the machine.

thnaks.
bhagat.

#3 Guest_Guest_Paul_*_*

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Posted 17 March 2006 - 12:21 AM

If this is part the Safety Instrumented System (SIS per IEC61511) taken credit for, failure of a sensor is a vote to trip to get the maximum test interval (6 years for each speed probe, if memory serves me well). Thus, one probe failed and one of the remaining ones high/high would trip. Otherwise, to avoid nuisance shutdowns, do not trip on a second probe failure and test more frequently. For example, in our application the governor controls the speed. It trips the turbine if two of three good probes indicate high speed. We also allow the turbine to operate with two failed speed probes. For the same turbine, there is also a separate overspeed trip device, with its three sensors (different than the three for the governor) that is credited as part of a SIS and to get the maximum test interval, if there is one probe failure it trips the turbine on the one the two good sensors indicates high/high speed (and on the second sensor failure for that matter). However, our standards also allow us to trip it at a higher speed than the governor, to avoid nuisance trips. Thus, it determines how the system is credited, if at all.

Regards,
Paul

#4 Adriaan

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Posted 07 April 2006 - 05:24 AM

QUOTE (laplace @ Mar 14 2006, 02:43 PM) <{POST_SNAPBACK}>
API-670 defines that overspeed detection systems shall rely on three independent magnetic pickup sensors


Where I work each turbine has a hardware overspeed protection (spring and weight in axle that when the speed exceeds the limit will toggle a switch that causes the regulator oil to drain, in turn cutting off the steam feed).

The turbines are controlled with an electronic system (governor) that limits the speed automatically and has a switch to test overspeed, this overspeed is lower than the hardware overspeed protection (so the turbine going into ACTUAL overspeed is highly unlikely). There is another switch to test ACTUAL overspeed too of course.

Unfortunately I do not know how the electronic protection works on our turbines (number of pickups) though as far as I know the protection is indirect, relying on oil pressure generated by a special oil pump section on the turbine axle (this also gives us the turbine speed, as a function of the oil pressure).

So, question; does your turbine use those sensors only to detect overspeed (and trigger a shutdown) or does it have a hardware overspeed protection too?




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