Hello Everyone,
I am currently working on Relief load calculation for our refinery. We have 2 columns. ( Say Column 1 and COlumn 2). Column 2 is fed from Bottom product of Column 1. Column 1 feed pressure is controlled by PIC controller (PV Valve). The set point pressure at PIC is 4.5 Kg/cm2-g. Normal Column 1 bottom pressure is 9.5 & normal Column 2 feed pressure is 1.6 kg/cm2-g. I have also attached a hand drawing of the system.
Now Due to some power failure both column goes to relief. Column 1 bottom pressure increases to 15 kg/cm2-g & column 2 pressure increases to its relief which is 4.5 kg/cm2-g. Detailed hydraulics show that pressure at PIC is 9.8 kg/cm2-g.
As per the controlling action of the valve, the valve will open 100% to decreases it's upstream pressure. But as soon as I am opening the valve to 100 %, I am not getting enough pressure drop in the system to get downstream pressure of Column 2 (4.5 Kg/cm2-g).
To match the hydraulics of the system, I have to decreases the valve opening from 100%. Both the situation are contradicting each other. What would happen in reality ?
I have attached a diagram for better understanding of the system.
Attached Files
Edited by Devandra Godara, 08 September 2022 - 05:08 AM.