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Troubleshooting, Inspection & Understanding

refinery operations troubleshooting pumps centrifugal pumps reciprocating compressors pipelines furnances

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#1 engineer24

engineer24

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Posted 08 January 2023 - 10:36 AM

Dear Sir,

I want to understand troubleshooting of pumps (centrifugal pump) & compressors (reciprocating/centrifugal).

1) How to inspect these equipment as an operation engineer ? What things one need to check and monitor ?

2) A pump used to pump the fluid having RVP of 1.8 psi. Can we pump a fluid having RVP of 6-9 psi by using this same pump ? (Note: Lines sizing, dimension and head remains same not need to change them).

3) How to inspect/check process pipelines, vessels, furnaces and columns ?

4) What to do if the vessel pressure continuously increases (out of control) ? How to control this pressure ?

5) From the tuning of control valve what one (operation engineer) say or comment ? For example:
a) Pressure Control Valve —- P = 100 I = 50 D = 0
B) Pressure Control Valve —- P = 60 I = 35 D = 0
c) Pressure Control Valve —- P = 150 I = 120 D = 0

6) What is the purpose of spill back line ? A spill back line with manual control and one with auto control ?

7) What is the reason of line from discharge to pump mechanical seal ?

8) Why warm up line is used with process lines ? Most at pump & compressor discharge ?

9) Difference between spill back and bypass line ?

10) How to create draft in natural draft furnace ?

11) A reflux line from column doesn’t goes direct to air cooler, but it goes downward and then bend and then to cooler ? Why is this so ?

12) What things need to check before filling a vessel ?

13) How to avoid over pressurizing of vessels & furnace ?

Please and my queries if possible. I will be waiting for response.

Thanks & Best Regards.



#2 breizh

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Posted 09 January 2023 - 12:44 AM

Hi,

There is no way for people in this forum to train you. You should refer to your management or peers within your organization.

Get a copy of GPSA (gas processors suppliers association) you will find a few answers to your list.

Sorry to ask, what is your background and your role in your company?

Good luck

Breizh



#3 engineer24

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Posted 09 January 2023 - 07:21 AM

Hi,

There is no way for people in this forum to train you. You should refer to your management or peers within your organization.

Get a copy of GPSA (gas processors suppliers association) you will find a few answers to your list.

Sorry to ask, what is your background and your role in your company?

Good luck

Breizh

I am graduate trainee engineer. I am learning.



#4 breizh

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Posted 09 January 2023 - 07:37 AM

Hi,

Best of luck in your career.

Breizh 



#5 latexman

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Posted 09 January 2023 - 08:01 AM

engineer24,

 

Your list of questions are too general, too broad in scope, and too long.  It's a "shot gun" approach!  The more detail you provide and the more specific you can be in a problem statement, the better chances you will get a pertinent reply.  Remember, we are not employed to educate/train you.  We already have full time jobs.  You need to utilize your brain, your resources, and your company's resources before asking SGOTI.  Your company expects a graduate trainee engineer to ask lots of questions.  If you don't . . . that will not be good.






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