Thanks everyone for the valuable feedback. There are many points to address.
Holidays will come soon enough but not today. As for my interest for this subject, it’s still strong and i am sorry for the late reply.
I will address some questions / remarks specifically, as it should also answer some others.
@Latexman
Very true, my mistake…
@Breizh
I missed your edit sorry.
1)Your process seems to be a batch process with a boil off part, this means your heat surface area is variable (no reflux).
It is a batch process, but the reactor heat surface area remain constant.
There is a reactor level control during the boil off part. Additional feed is put in the reactor as water evaporate. Reaction is stopped after a given time and products are extracted at the reactor bottom.
2) What is the driving force and how do you overcome the head loss on shell side, i.e. pressure built up in the reactor > P atm?
Vapour condenses as it flows in the condenser. The difference of specific volume of vapour and condensate forms vacuum which should draw vapour from the reactor toward the condenser. That's my understanding.
Friction loss upstream of the condenser will be limited using appropriate pipe diameter and long radius elbows.
LMTD is about 77 due to using river water.
@shvet1
Thanks for all of your recommendations.
River water is filtered beforehand. Water velocity in the condenser and limitation of river water return temperature should limit fouling but inspection is done during annual shutdown.
The condenser location is due to limited available space at lower levels and grade level.
@Pilesar
Thanks for your recommendations.
I hope I've not offended anyone in this thread. The design of such system is of course case specific. You and others are contributing and sharing thoughts about design and operation with limited information that I've provided. I'm grateful.
I’ve looked at different technologies of condenser, discussed with a few manufacturers and checked litterature since starting this thread.
Comparing S&T and platular condenser, the platular ones seems doing ok regarding:
- Head loss on the shell side
With my given flowrates, platular head loss on vapour side is less than 5 mbar and about 0.1 bar in the shell side of the S&T condenser.
With this technology, the non-condensable vent will have to be located opposite to the vapour inlet, on the upper part of the shell.
The condenser inlet and condenser vent outlet could have the same size to allow vapour to exit the building in case of river water supply failure. Exhaust head should prove useful here.
I looked at barometric condenser, but I’d rather not mix vapour/condensate with cold water.
As for condensate drainage, pipe routing and pipe diameter would be accommodated past the condensate loop to allow for self-venting. See Fig. 2.b. p3/4 of the following document.
https://www.google.c...E_&opi=89978449