Dear All,
In-line with API 520 and ASME SEC VIII UG-134 item a,multiple relief valve device configuration mandates setting the first PSV at the equipment's MAWP/design pressure while the subsequent multiple device(s) at 105% of the MAWP/design pressure.
I have a case of 3 working multiple PSVs and one common standby PSV among them all. These PSVs are installed on a separator vessel having a design pressure of 19 barg. Governing over pressure scenario is two phase blocked outlet.
- Set pressure of 1st PSV=19 barg
- Set Pressure of 2nd & 3rd PSV = 19.95 barg
- Set pressure of the isolated inlet spare PSV(number 4) is 19 barg.
Now, in case one of the 2nd or 3rd PSV is taken for replacement, how to ensure that the spare PSV would have its PSV set point also staggrered with respect to the 1st PSV.
If one selects the spare PSV number 4 to have a set pressure of 19.95 barg instead of 19 barg and PSV number 1 is taken for maintenance, then staggering would be defeated since all available (2,3,4) PSVs would pop at the same higher set pressure of 19.95 barg and allowable accumulation of 16% as per ASME would not be achieved but reduced to around 10%.
Appreciate your views on the following:
- Optimum setting of the spare PSV.
- Whether planned scheduled PSV replacement shall consider the above setting sequence. What if one of the PSVs urgently required replacement on an emergency basis and hence it can't be planned.
- The safest design is to have one spare PSV for each installed working PSV, however this will lead to having 6 PSVs in total instead of 4 optimized PSVs in addition to structural challenges and complexities.
Thank You,
Regards,