Jump to content



Featured Articles

Check out the latest featured articles.

File Library

Check out the latest downloads available in the File Library.

New Article

Product Viscosity vs. Shear

Featured File

Vertical Tank Selection

New Blog Entry

Low Flow in Pipes- posted in Ankur's blog

3

Flare Header Reverse Flow

flare reverseflow hydraulic

9 replies to this topic
Share this topic:
| More

#1 Ahmadhamzahperta

Ahmadhamzahperta

    Junior Member

  • Members
  • 13 posts

Posted 04 April 2025 - 09:58 AM

Good day everyone, i have a question concerning flow in flare header and i have attached an image of the header. My question is, how could the flow converge into one stream and proceed to flare stack while having different pressure sources. wouldn't the highest pressure (Flow from PSV 2) force a reverse flow to the other line? or will there be control valves to regulate the pressure so it will equalized?

Attached Files



#2 Pilesar

Pilesar

    Gold Member

  • Members
  • 1,555 posts

Posted 04 April 2025 - 05:08 PM

At the junction of converging flows, there will be only one pressure. Flow will be in the direction of higher pressure to lower pressure. Determine the pressure at the junction and compare it to the source pressures to know the direction of flow.



#3 breizh

breizh

    Gold Member

  • Admin
  • 6,715 posts

Posted 05 April 2025 - 03:56 AM

Hi,

Do you think that the PSV will pop up at the same time? 

Agree with reply above.

Note Probably good to review the details of a PSV.

Pressure Relief Valve

Breizh 



#4 latexman

latexman

    Gold Member

  • Admin
  • 1,812 posts

Posted 05 April 2025 - 08:25 AM

Once the flow gets through the PSV nozzle (sometimes called an orifice), the pressure at the PSV exit is determined by the flow(s) and the  hydraulics of the flare header network and the flare.  The pressure just outside the flare tip is atmospheric pressure, right?  It is common practice to solve the flare header network given the flow(s) from the flare tip backwards toward the PSV exit flange(s).



#5 Ahmadhamzahperta

Ahmadhamzahperta

    Junior Member

  • Members
  • 13 posts

Posted 06 April 2025 - 03:53 PM

Hi,
Do you think that the PSV will pop up at the same time?
Agree with reply above.
Note Probably good to review the details of a PSV.
Pressure Relief Valve
Breizh


To be honest i don’t know but i feel that for the PSV to be able be credited as an IPL it has to be independent. Therefore i think its more appropriate to consider the scenario in which three of them pop out at the same time

#6 Ahmadhamzahperta

Ahmadhamzahperta

    Junior Member

  • Members
  • 13 posts

Posted 06 April 2025 - 03:57 PM

Once the flow gets through the PSV nozzle (sometimes called an orifice), the pressure at the PSV exit is determined by the flow(s) and the hydraulics of the flare header network and the flare. The pressure just outside the flare tip is atmospheric pressure, right? It is common practice to solve the flare header network given the flow(s) from the flare tip backwards toward the PSV exit flange(s).


So basically we calculate the pressure drop needed so at the junction all lines have the same pressure?

#7 Ahmadhamzahperta

Ahmadhamzahperta

    Junior Member

  • Members
  • 13 posts

Posted 06 April 2025 - 03:57 PM

At the junction of converging flows, there will be only one pressure. Flow will be in the direction of higher pressure to lower pressure. Determine the pressure at the junction and compare it to the source pressures to know the direction of flow.


Alright, thanks my friend

#8 latexman

latexman

    Gold Member

  • Admin
  • 1,812 posts

Posted 06 April 2025 - 05:38 PM

Once the flow gets through the PSV nozzle (sometimes called an orifice), the pressure at the PSV exit is determined by the flow(s) and the hydraulics of the flare header network and the flare. The pressure just outside the flare tip is atmospheric pressure, right? It is common practice to solve the flare header network given the flow(s) from the flare tip backwards toward the PSV exit flange(s).

So basically we calculate the pressure drop needed so at the junction all lines have the same pressure?
Yes, at the one point all three PSV exhausts have in common, but that is not what I said.

#9 Ahmadhamzahperta

Ahmadhamzahperta

    Junior Member

  • Members
  • 13 posts

Posted 07 April 2025 - 04:24 AM

Once the flow gets through the PSV nozzle (sometimes called an orifice), the pressure at the PSV exit is determined by the flow(s) and the hydraulics of the flare header network and the flare. The pressure just outside the flare tip is atmospheric pressure, right? It is common practice to solve the flare header network given the flow(s) from the flare tip backwards toward the PSV exit flange(s).

So basically we calculate the pressure drop needed so at the junction all lines have the same pressure?
Yes, at the one point all three PSV exhausts have in common, but that is not what I said.

My bad i thought when you said solving it backwards you mean calculating the pressure drop from the tip. Nonetheless i kinda understand it now, thank you

#10 latexman

latexman

    Gold Member

  • Admin
  • 1,812 posts

Posted 07 April 2025 - 08:13 AM

 

 

 

Once the flow gets through the PSV nozzle (sometimes called an orifice), the pressure at the PSV exit is determined by the flow(s) and the hydraulics of the flare header network and the flare. The pressure just outside the flare tip is atmospheric pressure, right? It is common practice to solve the flare header network given the flow(s) from the flare tip backwards toward the PSV exit flange(s).

So basically we calculate the pressure drop needed so at the junction all lines have the same pressure?
Yes, at the one point all three PSV exhausts have in common, but that is not what I said.

My bad i thought when you said solving it backwards you mean calculating the pressure drop from the tip. Nonetheless i kinda understand it now, thank you

 

Good.  Ambient pressure just outside the flare tip is known.  The pressure drop calculations backwards toward all 3 PSV outlet flanges is iterative, so they are unknown and will change until successive trials converge.  The pressure drop calculations starting with the 1 known pressure and working backwards towards 3 unknown pressures is inherently more stable than starting with 3 unknown pressures (initially they are guesses) and working forwards toward the 1 known pressure.  It seems intuitive to me, and that's the advice I've always heard and read about solving this type vent header set-up.






Similar Topics