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3

The Basis Of Calculation To 3% Pressure Loss At The Inlet Of Pressure


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#1 phoenixmoca

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Posted 14 March 2026 - 01:25 AM

As we all know it is generally recommended that the pressure loss at the inlet of pressure safety valve is less than 3% of set pressure. But while conducting the pressure loss calculation which should be applied, the required capacity or rated capacity?

I agree with the API 520 Part II in which rated capacity is selected. So my question is how to persuade others to follow the requirement of API 520 Part II?

Thank you in advance.

#2 Pilesar

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Posted 14 March 2026 - 05:18 AM

As I understand the purpose of the 3% rule, it is designed to avoid relief valve rapidly opening and closing such that it destroys itself. The 3% limit was selected by committee as a guideline that was not originally intended as an inviolable rule for every fluid and relief condition. However, due to lawsuits and legal judgments, relief designs usually go to extraordinary lengths to comply with the rule. There may well be other basis for design that would be perfectly safe. The convincing argument for me is "how would I convince a court jury that I followed recommended industry practice?" This consideration guided me in so many engineering choices I have made. Even where my engineering judgment allowed less conservative selections, the financial risk to my company of lawsuit often dictated final design choices.



#3 latexman

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Posted 14 March 2026 - 08:48 AM

But while conducting the pressure loss calculation which should be applied, the required capacity or rated capacity?

I agree with the API 520 Part II in which rated capacity is selected. So my question is how to persuade others to follow the requirement of API 520 Part II?

 

Yes, definitely the PSV rated capacity, because that will be the flow when the PSV is activated.

 

If you are not in a position of authority over "others", then peer pressure.



#4 phoenixmoca

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Posted 15 March 2026 - 05:07 PM

Thank you all for the reply. It strengthen my understanding of the principle of pressure loss calculation and safety valve performance.

#5 breizh

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Posted 15 March 2026 - 09:36 PM

Hi,

Consider this resource to support your work

Breizh

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#6 phoenixmoca

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Posted 15 March 2026 - 11:31 PM

Thank you, breizh for your useful sharing.

#7 breizh

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Posted Yesterday, 05:41 AM

other references

 

Breizh

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#8 phoenixmoca

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Posted Yesterday, 05:40 PM

Thanks a lot for valuable references.

If rupture disc is installed at the inlet of pressure safety valve and its resistance factor K is unknown should it consider its effect on pressure loss? Because while sizing safety valve the 0.9 of Kc factor of rupture disc has been considered.

#9 breizh

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Posted Yesterday, 11:59 PM

Hi,

Yes, you should, in case the rupture disk is partially open. I've seen value of Kr about 1.2 -1.3

Breizh



#10 phoenixmoca

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Posted Today, 05:26 AM

Thank you, breizh.

It contributes a lot to the pressure loss calculation?

#11 breizh

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Posted Today, 07:13 AM

A few documents from Fike.

Any vendors of rupture disk should confirm Kr value for RD and PRV in serie.

Note : Contact them to get their feedback.

Good luck

Breizh

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