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Air Cooler Problem


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#1 drdave

drdave

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Posted 03 April 2005 - 05:23 AM

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Hello !!!
Compressed air is cooled by cooling water medium in shell & tube heat exchanger. On start of run,cooling water temperature difference is maintained about 7 deg_C and cooler is lined up.Within 2 months period, CW outlet teperature appears to be quite lower than that of air outlet temperature despite CW outlet valves wide open.
Plant operator says: "Exchanger is fouled!!"
Engineer says: "Cooling water flow is more than specified.Therefore,No fouling. air temperature is slight higher but not beyond specified one.It will work"
Hot season is lurking overhead.
May you help me on this?? considering the following:
(1) There is no backflushing arrangement on these intercoolers.
(2) Plant has been maintaining higher cycle of concentration (about 6) at their cooling tower with special care. sad.gif

#2 Guest_Guest_Ravi_*

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Posted 03 April 2005 - 06:09 PM

You need not worry as long as the outlet air temperature is within limits. One good reason may be that humidity of suction air may be lower than the designed value thus reducing latent heat on the cooling water.

6COC is not very high in my opinion, however descaling the intercooler can be a better idea.

Why can't you reduce the cooling water flowrate and see whether air temperature remains constant or not?

Regards,




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