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Crude Carrier Unloading Station


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#1 sargon 1979

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Posted 20 May 2021 - 05:32 PM

Dear All;

I have been requested to design a crude carrier unloading station which receives crude from the carrier pump (4000 m3/hr). The rated head of the pump does not exceeds 5 barg which is not sufficient to deliver crude to crude terminal. the average capacity of the carrier is 1 million bbl. The pressure required to deliver crude to terminal is about 20 barg. My idea is to receive the carrier crude into a Tank (the capacity of the tank is about 5000 bbl) and after the tank level reaches 50% the transfer pump (connected to the tank) is started. the rated head of crude transfer pump is 23 barg. My question is :

Can i fill the tank and draw crude from it in the same time? 

If yes, what are the main issues to take into considerations?

Tank you in advance. 


Edited by sargon 1979, 20 May 2021 - 05:58 PM.


#2 Bobby Strain

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Posted 20 May 2021 - 10:22 PM

Seems like you should ask a consultant for help. That's what a good engineer would do. It seems to me that you need some larger pipes.

 

Bobby



#3 sargon 1979

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Posted 21 May 2021 - 02:07 AM

Seems like you should ask a consultant for help. That's what a good engineer would do. It seems to me that you need some larger pipes.

Bobby



#4 sargon 1979

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Posted 21 May 2021 - 02:14 AM

The pipe size is 34 inches

#5 horatorres

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Posted 21 May 2021 - 09:58 PM

Loading crude to carriers is a spensive operation if you have a delay in time, in particular for ships.  I think that 1 hr in stock crude time is low value for these operations, any process trouble will stop the loading process and the delay payment  will stress the plant manager.

 

Check the delay payment for loading carrier,, you will see my point.

 

Horacio



#6 sargon 1979

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Posted 22 May 2021 - 07:27 AM

Dear Horatorres
The tank is intended to allow a sufficient surge time to start the standby pump if the duty pump is tripped with out affecting oil unloading Process from the Carrier. This is the perliminary design idea for me.

Edited by sargon 1979, 22 May 2021 - 07:30 AM.


#7 breizh

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Posted 23 May 2021 - 09:54 PM

Hi,

You may submit your hydraulic calculation together with the pump curve for us to support you effectively .

My 2 cents

Breizh 



#8 sargon 1979

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Posted 26 May 2021 - 11:23 AM

Dear Breizh
Your reply is appreciated but my question is;
Can i use a fixed roof tank (API 650) to receive and pump the liquid from it in the same time?

#9 latexman

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Posted 26 May 2021 - 01:38 PM

If you do pump in and out at the same time, you *may* lose one of your "checks and balances" on receipt of raw materials.  Namely, the strapping table for your tank.  You will not be able to say, according to the tank level increase we received X tons.  How do you verify raw materials receipts now?  I have seen no P&ID.  Weigh scale in and out?  Mass flow meter in?  How?

 

There is no law, Code, or regulation that prohibits one from pumping in and out of a tank at the same time.  It's your call.


Edited by latexman, 26 May 2021 - 01:40 PM.


#10 sargon 1979

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Posted 28 May 2021 - 07:25 AM

Please help me
How can i attach my PFD. It is a Pdf file.

#11 breizh

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Posted 28 May 2021 - 07:48 AM

Hi,

Go to More reply Options then Choose file , attach file and add reply.

Good luck

Breizh



#12 sargon 1979

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Posted 28 May 2021 - 03:25 PM

There is no more reply options. It is just a reply button

#13 latexman

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Posted 28 May 2021 - 03:49 PM

On the PC (Full) version.

#14 sargon 1979

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Posted 04 June 2021 - 11:09 AM

Dear all;

Please find attached the suggested PFD for crude carrier unloading station.

thank you all

Attached Files


Edited by sargon 1979, 04 June 2021 - 11:11 AM.


#15 Bobby Strain

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Posted 04 June 2021 - 01:01 PM

Something is missing.

 

Bobby



#16 sargon 1979

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Posted 05 June 2021 - 12:14 AM

Booby
Could you Please be more specific

#17 breizh

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Posted 05 June 2021 - 12:43 AM

Hi,

https://superiortank...ds/brochure.pdf

 

No vent , no overflow , no dike . what about fire protection ?

 

If the problem is only about discharge pressure from the carrier, why don't you consider a booster pump ?  I don't see the interest of the tank .

 

my view

Breizh 



#18 Bobby Strain

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Posted 05 June 2021 - 09:28 AM

Sargon,

   I am not in the business of free design.

 

Bobby






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