Jump to content



Featured Articles

Check out the latest featured articles.

File Library

Check out the latest downloads available in the File Library.

New Article

Product Viscosity vs. Shear

Featured File

Vertical Tank Selection

New Blog Entry

Low Flow in Pipes- posted in Ankur's blog

0

How To Calculate Mass Fraction Flow Rate?

mass flow rate material balance

20 replies to this topic
Share this topic:
| More

#1 chemtoli

chemtoli

    Veteran Member

  • Members
  • 33 posts

Posted 30 June 2023 - 04:04 PM

how to calculate each mass fraction flow rate for the given separator system with One feed and two products (W &D). Each stream has four components of mass fraction flow rate as it shown in pdf. I tried to calculate but I couldn't 

Attached Files



#2 Pilesar

Pilesar

    Gold Member

  • Members
  • 1,386 posts

Posted 30 June 2023 - 06:46 PM

Material balance problems have blocked many students from deciding to not become chemical engineers. This is a key skill that is essential to learn. Don't be satisfied until you master it. Find example problems and really learn methods for solving these. Simultaneous equations are needed. Good luck.



#3 breizh

breizh

    Gold Member

  • Admin
  • 6,349 posts

Posted 30 June 2023 - 08:46 PM

Hi,

As suggested you need to solve all the system of equations simultaneously.

8 unknowns it means 8 equations, 3 equations are missing in your document.

The way I did it was to use solver in excel.

 Good luck.

Breizh 



#4 Pilesar

Pilesar

    Gold Member

  • Members
  • 1,386 posts

Posted 01 July 2023 - 02:09 AM

The excel file is interesting and I learned from it. I have not used excel 'solver' much at all but often use 'goal seek'. I will look for other problems where I can use the solver. For this material balance, I added over a dozen additional constraints to get the answer but I think there should be a way to calculate how many constraints are theoretically needed. My Excel 2003 doesn't seem to flag whether a problem is over-specified and the reports generated seem pretty poor, Maybe the newer versions provide more diagnostics.



#5 chemtoli

chemtoli

    Veteran Member

  • Members
  • 33 posts

Posted 01 July 2023 - 07:07 AM

Hi,

As suggested you need to solve all the system of equations simultaneously.

8 unknowns it means 8 equations, 3 equations are missing in your document.

The way I did it was to use solver in excel.

 Good luck.

Breizh 

 

Dear Breizh, 

 

Could you tell me which are those three missing equations because I need to solve this problem mathematically than by excel. Anyway I am very grateful for the help you are continuously offering me.



#6 breizh

breizh

    Gold Member

  • Admin
  • 6,349 posts

Posted 01 July 2023 - 07:12 AM

Hi,

Sum xfi = 1

Sum xdi =1

Sum xwi =1

Edit

Note: Unfortunately, equations above are not sufficient enough to get a single solution using excel. More work to be done.

Can you please share with us where the examples are coming from?

 

Breizh 



#7 latexman

latexman

    Gold Member

  • Admin
  • 1,690 posts

Posted 01 July 2023 - 08:25 AM

From my past distillation studies, always remember the MESH equations. The acronym MESH stands for the independent equations for material balances, equilibrium relationships, summation equations and heat (enthalpy) balances.

Breizh gave you the summation equations.

#8 Pilesar

Pilesar

    Gold Member

  • Members
  • 1,386 posts

Posted 01 July 2023 - 08:40 AM

Also constrain against negative values since there may be multiple solutions otherwise. Solvers don't always go in the direction that you intend. They do not know the big picture and solving stops when a solution is found even if it is in an impractical region. Initial guesses can help but not always.


Edited by Pilesar, 01 July 2023 - 08:41 AM.


#9 Pilesar

Pilesar

    Gold Member

  • Members
  • 1,386 posts

Posted 01 July 2023 - 11:27 AM

Just using eight equations may not be enough. Only independent equations count. I had to add a few more to the spreadsheet to balance each component.



#10 chemtoli

chemtoli

    Veteran Member

  • Members
  • 33 posts

Posted 01 July 2023 - 03:00 PM

Just using eight equations may not be enough. Only independent equations count. I had to add a few more to the spreadsheet to balance each component.

 

dear Pilesar

 

can you tell as which other equations did you added 



#11 Pilesar

Pilesar

    Gold Member

  • Members
  • 1,386 posts

Posted 01 July 2023 - 03:05 PM

Mass balance each component since there is no reaction. In=Out.



#12 chemtoli

chemtoli

    Veteran Member

  • Members
  • 33 posts

Posted 03 July 2023 - 07:05 AM

Hi 

 

Is there any missing equation for this case.

 

I tried to learn about DOF but I couldn't understand much. Also I tried to find similar examples on internet but I couldn't find case where all mass fractions of feed components are unknown. Please if someone have any reference or ebook for these kind of problems. 

 

Thank you so much!

Attached Files



#13 chemtoli

chemtoli

    Veteran Member

  • Members
  • 33 posts

Posted 03 July 2023 - 07:13 AM

Hi,

Sum xfi = 1

Sum xdi =1

Sum xwi =1

Edit

Note: Unfortunately, equations above are not sufficient enough to get a single solution using excel. More work to be done.

Can you please share with us where the examples are coming from?

 

Breizh 

 

dear Breizh 

this was one of the problems presented in the test of the subject "Material Balance of chemical engineering" I don't where our assistant got it.



#14 Pilesar

Pilesar

    Gold Member

  • Members
  • 1,386 posts

Posted 03 July 2023 - 07:55 AM

Why not try to find solution using the equations you listed? Then you will know whether the equations are sufficient to find a solution! Degrees of Freedom are sometimes found by 'this didn't work, there must be a Degree of Freedom difficulty. Let's try making changes.'



#15 breizh

breizh

    Gold Member

  • Admin
  • 6,349 posts

Posted 03 July 2023 - 08:35 AM

HI,

8 unknows means 8 independent equations. 

From equation 3 you get access to xbf .

Have you ever considered the case where the missing data have the same value? let say xcd and xdd and /or xaw and xcw ? This works in excel.

Breizh 



#16 latexman

latexman

    Gold Member

  • Admin
  • 1,690 posts

Posted 03 July 2023 - 09:21 AM   Best Answer

Show us your DOF attempt.  Here's mine.   :unsure:  ;)

 

SV = 3 streams x 4 components = 12

IB = 4 components = 4

IC = 4 (xbw, xdw, xad, xbd)

F = 3 (F, W, D)

SR = 0 or 1?  (does xbw = 0.15 and xbd = 0.4 constitutes a split fraction?)

DOF = SV - IB - IC - F - SR

DOF = 12 - 4 - 3 - 3 - 0 or 1 = 2 or 1; NOT 0!

So, in either case, underspecied.

Therefore, don't waste your time.



#17 Pilesar

Pilesar

    Gold Member

  • Members
  • 1,386 posts

Posted 03 July 2023 - 10:13 AM

Underspecified does not mean there is no solution. For example, 'x + y = 12' is underspecified, but x=5, y=7 is a solution! The original problem has more than one solution.


Edited by Pilesar, 03 July 2023 - 10:19 AM.


#18 latexman

latexman

    Gold Member

  • Admin
  • 1,690 posts

Posted 03 July 2023 - 10:56 AM

 

Therefore, don't waste your time.

 

Clarifying . . . looking for the solution.  What was the teacher assistant's objective with this problem?  A DOF, a general solution to an infinite number of solutions, or both?  OP?



#19 chemtoli

chemtoli

    Veteran Member

  • Members
  • 33 posts

Posted 03 July 2023 - 12:29 PM

Show us your DOF attempt.  Here's mine.   :unsure:  ;)

 

SV = 3 streams x 4 components = 12

IB = 4 components = 4

IC = 4 (xbw, xdw, xad, xbd)

F = 3 (F, W, D)

SR = 0 or 1?  (does xbw = 0.15 and xbd = 0.4 constitutes a split fraction?)

DOF = SV - IB - IC - F - SR

DOF = 12 - 4 - 3 - 3 - 0 or 1 = 2 or 1; NOT 0!

So, in either case, underspecied.

Therefore, don't waste your time.

 


Dear latexman,

 

Could you explain in more detailed form what did you mean "SR = 0 or 1?  (does xbw = 0.15 and xbd = 0.4 constitutes a split fraction?)". What is split fraction? Anyway thank you so much for your DOF.



#20 chemtoli

chemtoli

    Veteran Member

  • Members
  • 33 posts

Posted 03 July 2023 - 12:41 PM

HI,

8 unknows means 8 independent equations. 

From equation 3 you get access to xbf .

Have you ever considered the case where the missing data have the same value? let say xcd and xdd and /or xaw and xcw ? This works in excel.

Breizh 

 

Dear Breizh, I really can't find words to thank you for your effort and kindness that you are doing to help me solve many problems so far. As I said earlier in this case firstly  I have to solve this problem  mathematically than in Excel. I've sent an email to my teacher's assistant to ask about the case where the missing data have the same value, but he's not answering me back!



#21 latexman

latexman

    Gold Member

  • Admin
  • 1,690 posts

Posted 03 July 2023 - 12:54 PM

Dear latexman,

 

Could you explain in more detailed form what did you mean "SR = 0 or 1?  (does xbw = 0.15 and xbd = 0.4 constitutes a split fraction?)". What is split fraction? Anyway thank you so much for your DOF.

 

You should read or re-read your attachment in post #12.  Split fraction is mentioned in there.






Similar Topics