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Selection Of Heat Exchanger For Heating Liquid

heat exchanger heater steam

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#1 fahctory

fahctory

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Posted Yesterday, 09:04 AM

Hi everyone,

I’m currently working on a process design where a liquid stream needs to be heated from 75°C to around 350°C, and I’d like to get some insight on the most appropriate heating strategy.

Specifically, I’d like to ask:

  1. Regarding the heating medium,

    • Is it still practical to use steam at this temperature range?

    • If so, what steam conditions (pressure/temperature) are typically used?

    • Or would hot oil / thermal fluid be a better and safer option?

  2. From a design and operability standpoint,

    • Is it better to use two heating stages (e.g., preheater + main heater),

    • Or a single heater designed to reach the target temperature directly?

Thank You in Advance!



#2 latexman

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Posted Yesterday, 12:11 PM

IMO, it’s not practical to use steam to heat a liquid to 350 C. That’s close to the critical point of water (374 C). Another heat transfer fluid (hot oil) will probably be more optimum.

#3 breizh

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Posted Yesterday, 09:23 PM

https://htf.krahn.eu...on guide_en.pdf

 

Consider the link above to select a thermal fluid.

Not a lot of companies offer bulk temperature of 350 C, consider the Therminol family from Eastman (ex Solutia).

66,68,72 

About the second question you need to evaluate the capex and room available.

For this type of question, you may want to use Google AI.

Note: Because of risk of degradation of thermal fluid, you will need to consider to inert the storage tank of hot oil using N2. You will also need to add an expansion pot on the hot oil loop.

Unfortunately, you cannot use Steam, your temperature requirement is too high which also means high pressure.

Edit:

14_6_Manuscript_aak.pdf

Good luck in your studies

Breizh

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#4 Pilesar

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Posted Yesterday, 11:13 PM

Consider a fired heater for such high temperature. Molten salt would be another option to reduce the risk of overheating.



#5 fahctory

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Posted Today, 12:37 AM

thank you so much for the answer






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